Mild steel is the material most widely used by
contemporary smiths. In an attempt to mass-produce wrought iron and by-pass
the established hand puddling process, in 1856, Henry Bessemer discovered
mild steel, a more strong and consistent material.
This iron contains about 0.25% carbon, is available in a wide range of
sections and is produced by hot rolling which leaves an oxidized surface. It
is 'mild' because of the small amount of carbon it contains. A relatively
inexpensive metal, it is considered as a strong yet eminently workable
material.
The properties of mild steel are similar to those of wrought iron but it is
generally stronger and can be cast as well as rolled. However the material
is more prone to corrosion than wrought iron, and in cases where durability
and resistance to weathering were paramount, wrought iron holds its own
position. It is less malleable and thus not so suitable for working into
elegant, flowing shapes.
With its higher carbon content and greater hardness, the value of steel had
been recognized since the earliest days of iron making. Nevertheless, it was
slow to produce and expensive. The Bessemer process enabled large batch
production, and by 1876, mild steel was cheaper than wrought iron, gradually
replacing it.